E-bike Brands : What are the steps involved in integrating an IoT into your products?

Integrating an IoT on an electric bike is a technological breakthrough that not only improves the bike’s performance, but also the user experience. Whether you’re an e-bike manufacturer or a brand, understanding the essential steps involved in this integration is crucial.

This article will guide you through the process, from the study phase to industrialization, highlighting the technical and commercial benefits of each stage.

The study phase, a decisive stage for the entire project

Why are the planning and design phases important for an e-bike brand?

The design phase is the first essential step in integrating an IoT on an electric bike. Taking IoT integration into account right from the bike’s design phase ensures harmonious, optimal insertion of components. This phase includes the choice of positioning, consideration of existing bike components, and optimization of the various elements.

How does the positioning and size of a tracker or IoT impact bike performance?

The positioning of the IoT is determined by several factors, including bike design, motor and battery layout. For example, Velco’s Mobitrax, our premium IoT, is available in two sizes (S and XS) to adapt to different spaces and guarantee optimum performance. Correct positioning not only protects the IoT from external aggression, but also ensures its durability and efficiency.

Optimal IoT integration, an advantage for brands

Well-planned integration right from the design stage enables e-bike manufacturers to offer reliable, high-performance products. This translates into a better user experience, strengthening brand reputation and increasing customer loyalty. Such integration creates a significant competitive advantage in the marketplace.

The test phase: 3 reflexes to prepare for the deployment of a connected bike?

Analysis of needs and uses

Preparation involves analyzing the specific needs of the bike and the end-users. This involves gathering data on intended uses, conditions of use, and customer expectations. Proper preparation helps define the technical specifications required for IoT integration.

The test phase, a practical necessity

Once the specifications have been defined, IoT prototypes are integrated into the bike for rigorous testing. These tests include real-life performance evaluations, strength and durability tests, as well as connectivity and communication tests. The aim is to ensure that the IoT functions optimally and reliably in all situations.

Optimization: adjustment and flexibility

Test results are used to identify potential improvements. Optimization involves fine-tuning technical parameters, improving operating algorithms, and adjusting the IoT design for even more effective integration. This step is crucial to ensure that the IoT delivers the best possible performance while meeting user requirements.

Industrialization – the ultimate phase in IoT product integration

Integration into the production chain, an important consideration

The next stage is industrialization. This phase involves integrating the IoT into the bike’s production chain. To support this phase, Velco has developed a specific tool, Velco Assembly Assist, to facilitate integration.

Designed to be easy to use and scalable, it enables pairing and automated testing of connected electric bikes.

Velco Assembly Assist, software in tune with industry needs

Velco Assembly Assist has been designed in collaboration with major international assemblers to address production constraints such as assembly processes and lead times. This tool ensures smooth IoT integration, minimizing errors and increasing production efficiency.

Inventory tracking and traceability thanks to connectivity

Once the IoT has been integrated and tested, the software connected to the assembler’s ERP system enables each assembled and connected bike to be tracked. This offers total transparency during storage and delivery, ensuring that every bike reaches the end customer in perfect working order.

Velco helps you integrate your IoT

Integrating an IoT on an electric bike is a complex but essential process for improving their quality and performance. By following these steps, manufacturers can not only optimize their products but also offer an exceptional user experience, strengthening their market position. At Velco, we are committed to supporting manufacturers and assemblers every step of the way, providing innovative tools and solutions for successful integration.